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Automatic RFC Isobaric Carbonated Beverage Filling Machine

AvailabilityPre Order
CategoryCarbonated Soft Drink Plant
Payment MethodsCash, CheckInAdvance, ByInvoice, ByBankTransferInAdvance
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Automatic Glass Bottle RFC Isobaric Carbonated Beverage Filling Machine Details

Automatic RFC Isobaric Carbonated Beverage Filling Machine For Glass Bottle:

Technogen Enterprise, a leading manufacturer, supplier and exporter of wide range of machinery proudly introduces its Automatic RFC Isobaric Carbonated Beverage Filling Machine, a high-performance monoblock solution built for precision bottling of carbonated beverages in glass bottles. Engineered with a confident blend of advanced filling technology and dependable mechanical design, this machine delivers outstanding accuracy, consistency and hygiene for carbonation-based beverage manufacturers.

Specially designed for 100 ml to 1000 ml glass bottles, the system integrates Rinsing, Isobaric Filling and Capping into a streamlined monoblock platform. Customers may choose between crown capping or ROPP aluminium capping, depending on their product category, market requirements or bottle design.

Technogen Enterprise positions this model as a strategic solution for beverage companies seeking a stable, high-speed, export-grade carbonation filling line that matches international quality benchmarks and offers long-term operational reliability.


 

Overview of the Machine

The Automatic RFC Isobaric Carbonated Beverage Filling Machine is built for beverages where carbonation stability, hygiene, and sealing integrity are essential. Typical applications include:

  • Carbonated soft drinks
  • Fruit-flavoured sparkling beverages
  • Soda and aerated beverages
  • Beer and craft beer
  • Tonic water
  • Carbonated functional drinks
  • Energy drinks

Carbonated beverages behave differently than still liquids. They demand:

  • Lower turbulence during filling
  • Zero oxygen ingress
  • Consistent CO₂ retention
  • Controlled headspace
  • Accurate liquid levels

This machine addresses all these factors through its advanced counter-pressure isobaric filling system, supported by a rigid stainless-steel structure, sophisticated valve design, and synchronized mechanical operations.

The result is a high-efficiency production platform capable of delivering uniform quality across thousands of bottles per hour with minimal operator supervision.


 

Machine Design & Construction

The monoblock is engineered with a robust stainless-steel frame and contact parts in SS304 / SS316L, ensuring durability, corrosion resistance, and compliance with food-grade standards. All surfaces are designed for easy cleaning, reduced maintenance, and hygienic operation.

Highlights include:

  • Rotary rinsing turret with precise neck-handling grippers
  • Counter-pressure filling bowl designed for carbonation stability
  • ULTRA isobaric mechanical filling valves
  • Smooth star-wheel bottle transfer system
  • Choice of crown or ROPP capping turret
  • Full protective guarding with safety interlocks
  • PLC and HMI-based automated controls

This configuration ensures long operational life and reliable performance under continuous production conditions.


 

Working Process

The RFC Isobaric Carbonated Drink Rinser Filler Capper Machine system executes three synchronized processes:

  1. Rinsing

Every glass bottle entering the monoblock undergoes an internal cleaning cycle. The rinsing stage uses:

  • Sturdy neck-holding grippers
  • Stainless-steel spray nozzles
  • Water or sterile air rinsing
  • Efficient inversion and draining
  • Automatic “No Bottle – No Rinse” control

The rinser ensures bottles are free from dust, particles or micro-contaminants before entering the filling stage.

  1. Isobaric Filling (Counter-Pressure Technology)

Isobaric filling is the gold standard for carbonated beverage bottling. The Automatic RFC Isobaric Carbonated Beverage Filling Machine uses:

  • ULTRA mechanical 2-step filling valves
  • Controlled CO₂ pressurization
  • Oxygen elimination via pre-evacuation
  • Smooth long-tube filling
  • Stabilized pressure equalization
  • Controlled venting and snift action

How Isobaric Filling Works

  1. Bottles are lifted and sealed tightly under the filling valve.
  2. Air inside the bottle is evacuated to reduce oxygen exposure.
  3. CO₂ is injected to pressurize the bottle to match tank pressure.
  4. Once equalized, the beverage flows down the filling tube.
  5. The system minimizes turbulence to prevent foaming.
  6. Excess gas is released gently to achieve accurate fill levels.

Key Benefits of Isobaric Filling

  • Maintains beverage carbonation
  • Prevents foam formation
  • Ensures uniform liquid levels
  • Improves product shelf life
  • Enhances taste stability
  • Minimizes oxidation

This filling method ensures that every bottle maintains the beverage’s intended flavour, quality and carbonation profile.

  1. Capping (Crown or ROPP – Based on Customer Requirement)

The machine can be supplied with one of the following capping systems:

Crown Capping

  • Suitable for soda, beer and aerated beverages
  • Provides tamper-proof sealing
  • Compatible with 26 mm or 29 mm crowns
  • Magnetic sealing heads for consistent performance

ROPP Aluminium Capping

  • Used for premium beverages and tonic water
  • Provides excellent sealing without leaks
  • Adjustable knurling rollers
  • Stable operation on glass bottles

The capping turret is synchronized with the filling turret to ensure proper sealing without bottle damage.


 

Salient Features

  • Fully automatic rotary Rinser–Filler–Capper (RFC) monoblock
  • Designed for 100 ml to 1000 ml glass bottles
  • Choice of Crown Capping or ROPP Capping
  • Stainless-steel frame and food-grade product contact parts
  • ULTRA isobaric valve technology for high carbonation accuracy
  • Smooth bottle transfer via star wheels
  • PLC and HMI-based system with real-time monitoring
  • CIP-compatible filling bowl and product contact areas
  • Controlled CO₂ pressurization and venting system
  • Minimal foaming and precise filling accuracy
  • Reduced downtime and easy maintenance
  • Safety doors with interlocking switches
  • Energy-efficient motors and drive systems

 

Technical Highlights

The Automatic RFC Isobaric Carbonated Beverage Filling Machine is designed for high productivity and streamlined workflow. Key technical attributes include:

  • Counter-pressure filling for carbonation stability
  • Pressurized stainless-steel product tank
  • Accurate liquid level control via venting mechanisms
  • High-pressure rinsing jets
  • Perfect synchronisation between rinsing, filling and capping
  • Anti-rotation bottle holding during capping
  • Automatic rejection of bottles without caps (optional)
  • Option for hot water spraying at exit (optional)

This feature set ensures the machine performs reliably in demanding beverage production environments.


 

Machine Advantages

  • Maintains carbonation integrity
  • Highly consistent fill accuracy
  • Minimal manual intervention
  • Efficient cleaning and sanitation
  • Ideal for beer, soda, sparkling drinks and premium beverages
  • Robust construction for long operational life
  • Low operating cost per bottle
  • Quick bottle size changeover
  • Proven performance in high-speed bottling lines

 

Applications

This machine is ideal for:

  • Breweries
  • Soda bottling units
  • Carbonated soft drink manufacturers
  • Sparkling fruit beverage producers
  • Tonic water manufacturers
  • Energy drink production units
  • Contract bottling facilities

It supports a wide range of glass bottle formats within 100 ml to 1000 ml.


 

Technical Specifications

Automatic RFC Isobaric Carbonated Beverage Filling Machine – Specifications

Parameter

Specification

Bottle Material

Glass

Bottle Size Range

100 ml to 1000 ml

Output Capacity

2,000 – 9,000 bottles/hour

Rinsing Heads

8 / 12 / 18 / 24 / 32

Filling Heads

8/ 12 / 18 / 24 / 32

Capping Heads

4/ 6 / 8 / 10

Capping Type

Customer choice: Crown Capping or ROPP Aluminium Capping

Filling Technology

Isobaric Counter-Pressure Filling

Filling Valve Type

ULTRA Mechanical 2-Step

CO₂ Pressure Range

0.2 – 0.3 MPa

Rinse Pressure

0.4 – 0.6 MPa

Construction Material

SS304 / SS316L

Electrical Supply

3-Phase, 415V, 50/60 Hz

Automation

PLC + HMI

Machine Operation

Fully Automatic

Safety Features

Interlocking Guard Doors, Sensors, Emergency Stop

 


 

Why Choose Technogen Enterprise?

Technogen Enterprise is recognized for its commitment to engineering excellence, manufacturing quality and customer satisfaction. With extensive experience in the beverage packaging sector, we offer:

  • Precision-engineered carbonation bottling solutions
  • Strong global export capability
  • High-grade stainless-steel fabrication
  • Reliable after-sales support
  • Competitive pricing with premium build quality
  • Tailored configurations for each buyer
  • Fast delivery and installation assistance

Customers across breweries, soft drink companies and premium beverage brands rely on Technogen Enterprise for durable, efficient and future-ready filling technology.


 

Frequently Asked Questions (FAQs)

Q1: Can the machine handle both crown and ROPP capping?
It can be supplied with either Crown or ROPP, based on customer requirement.

Q2: What bottle sizes are supported?
100 ml to 1000 ml glass bottles.

Q3: Is it suitable for beer?
Yes. The isobaric counter-pressure system is ideal for beer.

Q4: Does it maintain carbonation?
Yes, the system is designed specifically to retain CO₂ throughout filling.

Q5: What is the machine’s output?
2,000 to 9,000 bottles per hour depending on head configuration.


Contact us for RFC Isobaric Carbonated Filling Machine

Technogen Enterprise invites beverage manufacturers to elevate their production standards with the Automatic RFC Isobaric Carbonated Beverage Filling Machine. Designed for reliability, precision and long-term performance, it is the ideal solution for carbonated beverage operations of all scales.

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76, Gajanand Industrial EstateOpp. Devashray Arcad, Near Hathijan Circle, S. P. RING ROAD,
Ahmedabad - 382445
Gujarat (India)
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