In industries where material drying is a critical stage, efficiency, hygiene, and uniformity make all the difference. A reliable drying solution ensures consistent product quality, prevents contamination, and accelerates production cycles. One of the most advanced and widely used technologies in this area is the Fluid Bed Dryer (FBD).
Technogen Enterprise, headquartered in Ahmedabad, India, is a recognized manufacturer, supplier, and exporter of high-quality Fluid Bed Dryers. Built with cGMP compliance, robust construction, and cutting-edge design, Technogen FBDs are trusted across pharmaceutical, food, chemical, herbal, and cosmetic industries worldwide.
A Fluid Bed Dryer (FBD) is an advanced drying equipment designed to dry powders, granules, and other solid materials by passing hot air through them in a fluidized state. This technique allows each particle to be surrounded by air, ensuring fast, uniform, and controlled drying.
Unlike conventional drying methods that may result in uneven drying or contamination risks, Fluid Bed Dryers offer:
Consistent results
Reduced drying time
High product quality
Minimal manual handling
This makes them indispensable in industries where maintaining purity and uniformity is crucial.
The working principle of a Fluid Bed Dryer is based on fluidization. When a stream of hot air is introduced at a controlled velocity into the product container holding wet granules or powders, the particles are lifted and suspended in a fluid-like motion.
This “fluidized” condition ensures:
Maximum surface contact between particles and air
Rapid heat transfer
Uniform drying of the entire batch
Once the desired moisture level is reached, the dried product can be discharged easily using lifting and tilting mechanisms, ensuring smooth operations.
The working process of a Fluid Bed Dryer involves several steps:
Loading: Wet material (granules, powders, or mixtures) is loaded into the FBD container.
Air Circulation: Fresh air is drawn in, filtered, and heated using an air handling unit.
Fluidization: The heated air passes through a perforated plate, lifting the particles into a suspended “fluidized” state.
Drying Process: Constant circulation of hot air removes moisture from every particle evenly.
Discharge: Once the product reaches the required dryness, it is discharged through a tilting device or container for further processing.
This process ensures fast, uniform drying with minimal manual intervention.
GMP-Compliant Design: Built according to Good Manufacturing Practices for regulated industries.
Single-Piece Modular Construction: Sturdy and efficient design that enhances reliability.
High Productivity: Enables rapid drying cycles for improved throughput.
Uniform Drying: Fluidization ensures even drying of every particle.
Low Noise Operation: Designed for quiet performance in production environments.
Premium Material of Construction (SS 304/316/316L): Corrosion-resistant stainless steel ensures hygiene and durability.
Hygienic Design: Minimal handling reduces contamination risks and improves safety.
Flexible Operation: Available in manual or fully automatic PLC-controlled versions.
Ease of Handling: Integrated lifting and tilting device for convenient product discharge.
Wide Capacity Range: Models available from 5 kg to 500 kg to meet varying production scales.
Online Sampling: For monitoring batch quality during drying.
Pneumatic Shaking System: Assists in uniform material flow.
Flame-Proof (FLP) Models: Available for industries handling flammable materials.
Customized Electricals: Options for voltage and frequency variations as per global standards.
| Model | TGFBD-30 | TGFBD-60 | TGFBD-120 |
|---|---|---|---|
| Batch Size (kg) | 25 – 30 | 50 – 60 | 100 – 120 |
| Container Volume (kg) | 71 | 142 | 288 |
| Air Flow | 706 | 1059 | 1882 |
| Air Flow (m³/hr) | 1200 | 1800 | 3200 |
| Static Pressure (mm of water) | 600 | 600 | 800 |
| Electrical Heater (kW) | 20 | 36 | – |
| Drying Temperature (°C) | 45 – 80 | 45 – 80 | 45 – 80 |
| Steam Pressure (kg/cm²) | 3.5 | 3.5 | 3.5 |
| Steam Consumption (kg/hr) | 50 | 72 | 144 |
| Blower Motor | 7.5 HP, 3 Phase, AC | 10 HP, 3 Phase, AC | 15 HP, 3 Phase, AC |
Fluid Bed Dryers are versatile equipment used across multiple industries:
Drying of granules and powders for tablet compression and capsule filling.
Ensuring uniform moisture removal for consistent formulation quality.
Drying of grains, spices, and powdered ingredients.
Maintaining texture, flavor, and nutritional properties.
Drying resins, polymers, and specialty chemicals.
Providing controlled moisture content for downstream processes.
Effective drying of herbal powders and extracts.
Preserving bioactive compounds and properties.
Drying cosmetic ingredients like powders and fillers.
Ensuring uniformity and stability of formulations.
Fast & Uniform Drying: Shorter cycles with even moisture removal.
Energy Efficiency: Optimized air circulation reduces energy consumption.
Operational Safety: Optional flame-proof models ensure risk-free handling.
Ease of Cleaning: Designed for quick dismantling and cleaning.
Scalability: Available in multiple capacities for lab-scale, pilot-scale, and large-scale production.
Automation Options: Choice between manual control or advanced PLC-based automation.
As a trusted manufacturer, supplier, and exporter of Fluid Bed Dryers, Technogen Enterprise stands out for its commitment to quality and customer satisfaction.
Key strengths include:
Precision Engineering: Designed with advanced technology for consistent performance.
Compliance: Fully aligned with international cGMP, FDA, and ISO standards.
Global Export Capability: Supplying to clients across Asia, Africa, Europe, and the Americas.
Custom-Built Solutions: Machines tailored to specific process requirements.
After-Sales Support: Dedicated service for installation, maintenance, and training.
Technogen Enterprise has established a strong reputation as a Fluid Bed Dryer exporter by delivering high-quality drying solutions worldwide. Each machine is:
Manufactured under strict quality control
Packed securely for international shipping
Compliant with global industry regulations
This makes Technogen a reliable partner for pharmaceutical and industrial clients across the globe.
A Fluid Bed Dryer is more than just a drying machine—it is a vital part of ensuring product integrity, efficiency, and compliance in modern industries. By combining robust construction, hygienic design, and advanced automation options, Technogen Enterprise provides drying solutions that meet the toughest demands of today’s manufacturing.
With its expertise as a manufacturer, supplier, and exporter of Fluid Bed Dryers, Technogen continues to deliver equipment that powers productivity in pharmaceutical, food, chemical, herbal, and cosmetic sectors worldwide.
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