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Superior Automatic Multi Head ROPP Capping Machine Manufacturer

AvailabilityPre Order
Serial NumberTGRCS -150/250/350/450
CategoryRopp Cap Sealing Machine, Capping Machines
Payment MethodsCash, CheckInAdvance, ByInvoice, ByBankTransferInAdvance
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Automatic Multi-head ROPP Capping Machine Details

As a leading manufacturer of Capping Machines, we offer a wide range of Multi Head ROPP Capping Machines suitable for various industries such as Pharmaceuticals, Beverages, Wine, and Distilleries. We take pride in being a superior manufacturer, supplier, and exporter of Rotary ROPP Capping Machines in Ahmedabad, Gujarat, India.

Our Rotary ROPP Cap Sealing machine is specifically designed for applying Roll Over Pilfer Proof (ROPP) Aluminum caps onto glass, PET, HDPE, LDPE, and plastic bottles. This series of Rotary ROPP Cappers is available in 4-head, 6-head, 8-head, and 12-head configurations, catering to different production line speed requirements. Depending on the bottle diameter, the production speed can range from 60 to 200 bottles per minute.

The Rotary Multi Head ROPP Capping Machine is versatile and can accommodate various bottle shapes, including round and square, by using compatible change parts. The machine features a sturdy construction with AISI 304 stainless steel components. Safety is paramount, and our Rotary ROPP Capping Machine incorporates multiple safety features, such as a ball screw-actuated mechanical clutch at the feed worm, in-feed star wheel, and out-feed star wheel, as well as a "No Bottle - No Cap" functionality.

If you have any specific requirements for a high-quality and efficient ROPP Capping Machine, we are here to meet your needs. Contact us today to learn more about our products and services.


 

Salient Features:

  • cGMP & Modular Model.
  • Rotary Motion: Our machinery utilizes a rotary motion design, ensuring efficient, high-speed, and continuous operation for optimal productivity.
  • Premium External Finish: The machine boasts a premium matte finish, enhancing its visual appeal and providing a touch of sophistication.
  • Usage of High-Quality Materials: All traveling parts that come into contact with bottles and ROPP caps are meticulously crafted using state-of-the-art materials such as SS 304, Nylon, and Aluminum. This guarantees durability, reliability, and hygiene.
  • Synchronized Single Motor: With a single motor, our machine synchronizes the conveyor, star wheels, and platform turret, resulting in seamless and synchronized operation.
  • Intelligent Cap Detection System: The incorporation of a photoelectric sensor enables the machine to detect the presence of ROPP caps in the delivery chute. It automatically stops the machine if no ROPP cap is detected, preventing any issues or disruptions during production.
  • No Bottle-No Cap Mechanism: Our machinery ensures efficient operation by incorporating a No Bottle-No Cap mechanism. This mechanism prevents sealing without a bottle in place, ensuring reliable and consistent performance.
  • Adjustable Sealing Pressure: The machine allows for easy control and adjustment of the sealing pressure to accommodate various sizes of ROPP caps, guaranteeing optimal sealing quality.
  • Multiple Cap Feeding Systems: Choose from a range of cap feeding systems, including a vibrator feeder bowl, mechanical cap feeder orientation, or waterfall cap feeder elevator, providing versatility and flexibility.
  • Quick Product Changeover: Effortlessly transition between different container sizes thanks to our machine's custom-designed parts, streamlining the product changeover process.
  • Effective Production Management: The 6-digit counting arrangement aids in managing the production process effectively, allowing for accurate tracking and control.
  • Emergency Stoppage: An inbuilt mushroom emergency button ensures immediate machine stoppage in case of emergencies, prioritizing operator safety and equipment protection.
  • Maintenance-Free Design: Our machine is thoughtfully designed to be virtually maintenance-free, minimizing downtime and saving valuable time and effort.
  • CE-certified brought-out items: All brought-out components used in machinery are CE-certified, assuring compliance with European safety.

 

Add on Features:

  • PLC-HMI Interface: The machine is equipped with a user-friendly PLC-HMI interface, allowing for efficient operating, seamless control, monitoring, and adjustment of various machine parameters, ensuring ease of operation and efficient production management.
  • Cap Feeder Elevator: Our machinery includes a cap feeder elevator, providing automated and continuous feeding of caps to the capping system, enhancing productivity and reducing manual intervention.
  • Automatic Head-Up and Down System: The machine is designed with an automatic head-up and down system, enabling effortless adjustment and positioning of capping heads according to the height of the bottle, optimizing efficiency during product changeover and maintenance procedures.
  • Safety Cabinet with Toughened Glass or Acrylic: To ensure operator safety and protect the machine components, our CGMP Model & Modular machinery features a robust safety cabinet made with toughened glass or acrylic, offering visibility of the operation while providing a secure enclosure.
  • Validation Documents: We provide comprehensive validation documents, including Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Factory Acceptance Protocol (FAT), and Site Acceptance Protocol (SAT), to support regulatory compliance and facilitate validation processes.

 TECHNICAL SPECIFICATION:

PARTICULAR

SPECIFICATION

MACHINE NAME

Automatic 4 Head ROPP Capping Machine

Automatic 6 Head ROPP Capping Machine

Automatic 8 Head ROPP Capping Machine

Automatic 12 Head ROPP Capping Machine

Model

TGRCS-100

TGRCS -150

TGRCS -200

TGRCS -250

Direction

Left To Right.

Left To Right.

Left To Right.

Left To Right.

Automation Grade

Automatic

Automatic

Automatic

Automatic

Machine Usage application

Apply ROPP Cap (Roll over Pilfer proof) Cap on the Glass, Plastic and Pet Bottle.

Apply ROPP Cap (Roll over Pilfer proof) Cap on the Glass, Plastic and Pet Bottle.

Apply ROPP Cap (Roll over Pilfer proof) Cap on the Glass, Plastic and Pet Bottle.

Apply ROPP Cap (Roll over Pilfer proof) Cap on the Glass, Plastic and Pet Bottle.

Brand

Technogen Enterprise

Technogen Enterprise

Technogen Enterprise

Technogen Enterprise

Speed Variation

Through Variable Frequency Drive

Through Variable Frequency Drive

Through Variable Frequency Drive

Through Variable Frequency Drive

Machine Motion Indexing

Rotary Continuous motion

Rotary Continuous motion

Rotary Continuous motion

Rotary Continuous motion

Machine Finish

Premium Stainless Steel Matt Finish

Premium Stainless Steel Matt Finish

Premium Stainless Steel Matt Finish

Premium Stainless Steel Matt Finish

Bottle Diameter

22 mm To 70 mm Max.

22 mm To 70 mm Max.

22 mm To 70 mm Max.

22 mm To 70 mm Max.

Bottle Height

50 mm To 120 mm Maximum.

50 mm To 120 mm Maximum.

50 mm To 120 mm Maximum.

50 mm To 120 mm Maximum.

ROPP Caps

20 mm to 40 mm

20 mm to 40 mm

20 mm to 40 mm

20 mm to 40 mm

No of ROPP Capping Head

4 head

6 Head

8 Head

12 Head

Power Consumption

1.25 HP

1.25 HP

2.5 HP

2.5 HP

Type of Cap feeder

Vibrator feeder, Mechanical orientator

Vibrator feeder, Mechanical orientator

Vibrator feeder, Mechanical orientator

Vibrator feeder, Mechanical orientator

Electrical Connection

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

Control Panel

Stainless Steel 304 make Bottom Pedant type Machine mounted  Panel

Stainless Steel 304 make Bottom Pedant type Machine mounted  Panel

Stainless Steel 304 make Bottom Pedant type Machine mounted  Panel

Stainless Steel 304 make Bottom Pedant type Machine mounted  Panel

Production Counter

6 digit counter inbuilt

6 digit counter inbuilt

6 digit counter inbuilt

6 digit counter inbuilt

Height of Conveyor from Datum

Adjustable from 800 to 850 mm

Adjustable from 800 to 850 mm

Adjustable from 800 to 850 mm

Adjustable from 800 to 850 mm

Dimension

(L X W X H) mm

1830 x 800 x 1400

1830 x 800 x 1400

2130 X 915 x 1500

3050 x 1050 x 1500

Net Weight of Machine

(KG)

300

325

350

375

Gross Weight of Machine (KG)

525

550

575

600

Warranty of Machine

1 Year from date of dispatch

1 Year from date of dispatch

1 Year from date of dispatch

1 Year from date of dispatch

Country of Origin

India

India

India

India


 Material of Construction:

Part / Assembly

MOC

 
 

Main Body

Stainless Steel pipe

 

Top plate

MS Plate with SS 304 Cladding

 

Doors & Covers

SS 304

 

Conveyor Plates

SS 304

 

Conveyor Slat Chain

SS 304

 

Feed worm

Nylon / Delrin

 

Conveyor Sprockets

Nylon

 

In feed star wheel , Centre Star wheel and Exit star wheel

Nylon / Delrin

 

Guide Bracket

Polymid with SS rod

 

Lifter Cam

Graded Casting

 

Main Capping Turret

Mild Steel with SS cladded

 

ROPP Capping Head

Die Casting

 

Feed Worm Gear

EN

 

Spindle Gear

EN

 

Pinion Gear

EN

 

Capping Shute

SS Fabricated

 

 


 

RELEVANT ADDITIONAL TRADE DETAILS:

Minimum Order Quantity of Machine

1 Number

Production Capacity of Multi Head ROPP Capping Machine

5 Machines / Month

Product ordering Code

TGRCS-100 / 150 / 200 / 250

Delivery Time

4 to 5 weeks

Machine Packaging Details

ISBM-15 compliant Sea worthy Packaging

Nearest Seaport

Mudra, Gujarat, India

Payment Mode

In International Trade – By T/T , By L/C

 


 

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Location
76, Gajanand Industrial EstateOpp. Devashray Arcad, Near Hathijan Circle, S. P. RING ROAD,
Ahmedabad - 382435
Gujarat (India)
MoTuWeThFrSaSu
Open8:30 AM To 8:00 PM
Technogen Enterprise
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