Automatic Multi-head ROPP Capping Machine

As a leading manufacturer of Capping Machines, we offer a wide range of Multi Head ROPP Capping Machines suitable for various industries such as Pharmaceuticals, Beverages, Wine, and Distilleries. We take pride in being a superior manufacturer, supplier, and exporter of Rotary ROPP Capping Machines in Ahmedabad, Gujarat, India.

Our Rotary ROPP Cap Sealing machine is specifically designed for applying Roll Over Pilfer Proof (ROPP) Aluminum caps onto glass, PET, HDPE, LDPE, and plastic bottles. This series of Rotary ROPP Cappers is available in 4-head, 6-head, 8-head, and 12-head configurations, catering to different production line speed requirements. Depending on the bottle diameter, the production speed can range from 60 to 200 bottles per minute.

The Rotary Multi Head ROPP Capping Machine is versatile and can accommodate various bottle shapes, including round and square, by using compatible change parts. The machine features a sturdy construction with AISI 304 stainless steel components. Safety is paramount, and our Rotary ROPP Capping Machine incorporates multiple safety features, such as a ball screw-actuated mechanical clutch at the feed worm, in-feed star wheel, and out-feed star wheel, as well as a "No Bottle - No Cap" functionality.

If you have any specific requirements for a high-quality and efficient ROPP Capping Machine, we are here to meet your needs. Contact us today to learn more about our products and services.

Salient Features:

• cGMP & Modular Model.
• Rotary Motion: Our machinery utilizes a rotary motion design, ensuring efficient, high-speed, and continuous operation for optimal productivity.
• Premium External Finish: The machine boasts a premium matte finish, enhancing its visual appeal and providing a touch of sophistication.
• Usage of High-Quality Materials: All traveling parts that come into contact with bottles and ROPP caps are meticulously crafted using state-of-the-art materials such as SS 304, Nylon, and Aluminum. This guarantees durability, reliability, and hygiene.
• Synchronized Single Motor: With a single motor, our machine synchronizes the conveyor, star wheels, and platform turret, resulting in seamless and synchronized operation.
• Intelligent Cap Detection System: The incorporation of a photoelectric sensor enables the machine to detect the presence of ROPP caps in the delivery chute. It automatically stops the machine if no ROPP cap is detected, preventing any issues or disruptions during production.
• No Bottle-No Cap Mechanism: Our machinery ensures efficient operation by incorporating a No Bottle-No Cap mechanism. This mechanism prevents sealing without a bottle in place, ensuring reliable and consistent performance.
• Adjustable Sealing Pressure: The machine allows for easy control and adjustment of the sealing pressure to accommodate various sizes of ROPP caps, guaranteeing optimal sealing quality.
• Multiple Cap Feeding Systems: Choose from a range of cap feeding systems, including a vibrator feeder bowl, mechanical cap feeder orientation, or waterfall cap feeder elevator, providing versatility and flexibility.
• Quick Product Changeover: Effortlessly transition between different container sizes thanks to our machine's custom-designed parts, streamlining the product changeover process.
• Effective Production Management: The 6-digit counting arrangement aids in managing the production process effectively, allowing for accurate tracking and control.
• Emergency Stoppage: An inbuilt mushroom emergency button ensures immediate machine stoppage in case of emergencies, prioritizing operator safety and equipment protection.
• Maintenance-Free Design: Our machine is thoughtfully designed to be virtually maintenance-free, minimizing downtime and saving valuable time and effort.
• CE-certified brought-out items: All brought-out components used in machinery are CE-certified, assuring compliance with European safety.

Add on Features:

• PLC-HMI Interface: The machine is equipped with a user-friendly PLC-HMI interface, allowing for efficient operating, seamless control, monitoring, and adjustment of various machine parameters, ensuring ease of operation and efficient production management.
• Cap Feeder Elevator: Our machinery includes a cap feeder elevator, providing automated and continuous feeding of caps to the capping system, enhancing productivity and reducing manual intervention.
• Automatic Head-Up and Down System: The machine is designed with an automatic head-up and down system, enabling effortless adjustment and positioning of capping heads according to the height of the bottle, optimizing efficiency during product changeover and maintenance procedures.
• Safety Cabinet with Toughened Glass or Acrylic: To ensure operator safety and protect the machine components, our CGMP Model & Modular machinery features a robust safety cabinet made with toughened glass or acrylic, offering visibility of the operation while providing a secure enclosure.
• Validation Documents: We provide comprehensive validation documents, including Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Factory Acceptance Protocol (FAT), and Site Acceptance Protocol (SAT), to support regulatory compliance and facilitate validation processes.

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