When it comes to pharmaceutical packaging, ensuring sterility, safety, and compliance is absolutely critical. Among the many steps in injectable packaging, vial capping is one of the most important — because it guarantees that medicines remain sterile, tamper-proof, and effective until they reach patients.
Technogen Enterprise, a leading manufacturer, supplier, and exporter of Vial Cap Sealing Machines, provides cutting-edge solutions that deliver hermetic sealing, high efficiency, and compliance with international pharmaceutical standards.
Our Multi-Head Rotary Vial Cap Sealing Machines are engineered for injectable product packaging and are available in multiple configurations to suit diverse production needs. With advanced features like the “No Vial – No Capping” mechanism and the Gradual Pressure Sealing (GPS) system, our machines promise wrinkle-free, leak-proof, and sterile vial sealing — making them the ideal choice for pharma companies worldwide.
A Vial Cap Sealing Machine is a high-precision equipment designed to apply aluminum seals, flip-off caps, or tear-off caps on injectable vials. These vials typically contain life-saving drugs such as vaccines, antibiotics, hormones, and oncology formulations.
By using consistent sealing pressure and advanced mechanical systems, the machine ensures that every vial is:
Airtight and sterile.
Tamper-proof and secure.
Compliant with cGMP and FDA standards.
Technogen Enterprise designs vial sealing machines that are compatible with 13mm, 20mm, and 32mm caps, and suitable for use in contamination-controlled environments, including isolator installations.
The pharmaceutical industry is highly regulated, and any compromise in packaging can result in contamination, product recalls, or even patient safety risks. Vial sealing ensures:
Hermetic Sealing – Guarantees zero leakage and prevents contamination.
Integrity of Medicines – Maintains sterility and drug efficacy.
Tamper Evidence – Ensures patient safety by highlighting unauthorized access.
Regulatory Compliance – Meets global GMP, WHO, and US FDA standards.
Operational Productivity – Multi-head systems allow 120–400 vials per minute, matching industrial production demands.
At Technogen Enterprise, we are more than just machine makers. We are partners in pharmaceutical success. As a trusted manufacturer, supplier, and exporter of vial cap sealing machines, we bring together:
Innovative engineering.
Robust stainless-steel design.
User-friendly operation.
Customizable configurations (4, 6, 8, 12 head).
Reliable after-sales service and global support.
Our machines are exported to pharmaceutical hubs across the globe, supporting companies in delivering sterile and safe injectable products to patients worldwide.
Our Rotary Vial Cap Sealing Machines are continuous-motion rotary machines designed for high-speed sealing of flip-off and tear-off caps.
No Vial – No Capping System – Prevents wastage and enhances efficiency.
Gradual Pressure Sealing System – Applies progressive sealing force, ensuring wrinkle-free and secure closures.
Lowest Particle Generation – Suitable for sterile environments and isolators.
Compact & Modular Design – Space-saving and GMP-compliant.
Quick Changeover – Reduced downtime between batches.
Stainless Steel Contact Parts (AISI 304).
Safety Clutch System – Stops operation in case of vial overturning or jamming.
Adjustable Sealing Pressure – Suitable for various flip-off and tear-off cap sizes.
CE-Certified Components – Reliable electronics, gear motors, and gearboxes.
These features make our machines one of the most advanced vial sealing solutions available in the global market.
Model | TGVCS-100 | TGVCS-200 | TGVCS-250 | TGVCS-350 |
Machine Type | 4 head Vial capping machine | 6 head Vial capping machine | 8 Head Vial capping machine | 12 Head Vial capping machine |
No Of Sealing Head | 4 | 6 | 8 | 12 |
Production Rate | Up to 120 Vial per minute | Up to 180 Vial per minute | Up to 250 Vial per minute | Up to 350 Vial per minute |
Direction | Left to Right | Left to Right | Left to Right | Left to Right |
Vial Diameter (Mm) | Up to 45 mm | Up to 45 mm | Up to 45 mm | Up to 45 mm |
Vial Height (Mm) | 75mm* Maximum | 75mm* Maximum | 75mm* Maximum | 75mm* Maximum |
Flip Off Seal / Tear Of Seal Sizes | Applicable for 13mm, 20mm, 32mm | Applicable for 13mm, 20mm, 32mm | Applicable for 13mm, 20mm, 32mm | Applicable for 13mm, 20mm, 32mm |
Speed Variation | Through Variable Frequency Drive assisted Speed port | Through Variable Frequency Drive assisted Speed port | Through Variable Frequency Drive assisted Speed port | Through Variable Frequency Drive assisted Speed port |
Cap Feeding Through | Vibrator bowl system | Vibrator bowl system | Vibrator bowl system | Vibrator bowl system |
Machine Finish | Stainless Steel Matt Finish | Stainless Steel Matt Finish | Stainless Steel Matt Finish | Stainless Steel Matt Finish |
Control Panel | Bottom Pedant type Machine mounted
| Bottom Pedant type Machine mounted
| Bottom Pedant type Machine mounted
| Bottom Pedant type Machine mounted
|
Production Counter | 6 Digit inbuilt counter | 6 Digit inbuilt counter | 6 Digit inbuilt counter | 6 Digit inbuilt counter |
Electrical Supply | 1 HP for Main Drive | 1 HP for Main Drive | 1.5 HP for Main Drive | 2 HP for Main Drive |
Power Requirement | 440 V ,3 Phase (4 Wire System) 50 HZ | 440 V ,3 Phase (4 Wire System) 50 HZ | 440 V ,3 Phase (4 Wire System) 50 HZ | 440 V ,3 Phase (4 Wire System) 50 HZ |
Height Of Conveyor | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm | Adjustable from 800 to 850 mm |
Dimension (L X W X H) mm | 1524 x 768 x 1530 | 1830 x 768 x 1530 | 1830 X 768 x 1600 | 2130 x 1050 x 1900 |
To further enhance productivity, safety, and compliance, Technogen Enterprise offers a wide range of customizable add-on features for its Vial Cap Sealing Machines. These options allow pharmaceutical manufacturers to optimize their operations and ensure the highest standards of sealing quality:
Toughened Glass or Acrylic Safety Cabinet
Acts as a protective enclosure around the machine.
Reduces contamination risks while maintaining operator visibility.
Adds an extra layer of operator safety and machine hygiene.
Tower Light System
Color-coded indicator for machine status (running, standby, error, or emergency stop).
Improves monitoring efficiency and reduces downtime.
Automatic Sealing Head Adjustment
Automated up-and-down sealing head system.
Ideal for high-volume operations with frequent changeovers.
Saves time and minimizes manual intervention.
Pneumatic Sealing Head & Viton Sealing Roller
Ensures highly consistent sealing pressure.
Provides wrinkle-free sealing across different vial sizes.
Viton rollers enhance durability, especially in demanding applications.
In-Feed Rejection System for Raised Rubber Stopper
Detects improperly placed or raised stoppers.
Rejects faulty vials before sealing, preventing batch contamination.
Swing Conveyor at Infeed Side
Provides smooth, ergonomic handling of vials during loading.
Reduces operator fatigue and supports continuous production.
Vision Inspection System
High-speed cameras inspect caps and seals for alignment and quality.
Detects misaligned caps, improper seals, or missing closures instantly.
Ensures zero-defect batches for regulatory compliance.
Online Pneumatically Operated Product Rejection System
Removes defective vials in real time without interrupting the production flow.
Guarantees only compliant vials move forward in the packaging line.
21 CFR Part 11 Compliance
Meets USFDA guidelines for electronic data records and signatures.
Facilitates audits, documentation, and regulatory approvals.
Vacuum-Assisted Rejection System
Designed for high-speed applications where standard rejection may not suffice.
Ensures safe and efficient rejection of non-compliant vials at maximum speeds.
Our Vial Cap Sealing Machines are trusted across industries such as:
Pharmaceuticals – Vaccines, injectables, antibiotics, hormones, oncology formulations.
Injectables – High-precision packaging for sterile drugs.
Biotechnology – Sensitive biologics, biosimilars, and advanced therapeutic vials.
Veterinary Healthcare – Sealing animal vaccines and injectables.
Diagnostics & Labs – Chemical reagents and diagnostic kits.
Cosmetics & Specialty Chemicals – Essential oils, serums, and liquid formulations.
As a leading manufacturer, supplier, and exporter, Technogen Enterprise stands out because of:
Precision Engineering – Consistent, wrinkle-free, hermetic sealing.
Regulatory Compliance – Designed as per cGMP and global pharma guidelines.
Scalable Production – From 120 vials/min to 350 vials/min.
Durability & Reliability – Built for 24/7 operations with minimal maintenance.
Customer-Centric Support – Training, spares, and prompt after-sales service.
Our goal is to help our clients deliver medicines that are safe, sterile, and trusted by healthcare providers worldwide.
Technogen Enterprise is not only a manufacturer, supplier, and exporter of vial sealing machines , we are a trusted partner for pharmaceutical companies worldwide. Our machines combine engineering precision, advanced sealing technology, and strict regulatory compliance to deliver unmatched reliability.
We understand that in the pharmaceutical industry, every sealed vial represents patient safety and brand reputation. That’s why our machines are designed for consistency, speed, and long-term durability, ensuring your production lines run seamlessly.
Whether you need a 4-head model for medium-scale operations or a 12-head machine for large-scale, high-speed production, Technogen Enterprise has the right solution tailored to your requirements. With our future-ready add-on features, global compliance, and dedicated support team, we empower our clients to achieve excellence in every batch they produce.
? Contact us today to learn more and request a customized quote.
