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Vial Capping Machine – Semi, Single, & Multi-Head Solutions

Vial Capping Machine – Semi, Single, & Multi-Head Solutions

In the pharmaceutical industry, proper vial sealing is essential to protect drug integrity, maintain sterility, and ensure patient safety. Technogen Enterprise, a leading manufacturer, supplier, and exporter, offers a complete range of vial capping machines suitable for small-scale, medium-scale, and large-scale production, covering semi-automatic, automatic single-head, and multi-head rotary machines.

Whether you need precise 20 vials per minute output for lab-scale operations or up to 400 vials per minute for industrial production, our machines deliver high efficiency, GMP compliance, and reliable sealing.


Types of Vial Capping Machines

1. Semi-Automatic Vial Capping Machine

The semi-automatic vial capping machine is ideal for small batches or laboratory applications.

Features:

  • Production speed: Approx. 20 vials per minute

  • Manual vial feeding, automatic cap placement

  • Adjustable sealing pressure for various cap sizes

  • Compact and modular design for limited spaces

  • Low maintenance and user-friendly

Applications:

  • Clinical trials and R&D labs

  • Small-scale pharmaceutical manufacturing

  • Pilot batches for injectable drugs


2. Automatic Single-Head Vial Capping Machine

The automatic single-head machine suits medium-scale production with higher throughput.

Features:

  • Production speed: 40–50 vials per minute

  • Fully automatic feeding, capping, and sealing

  • GMP-compliant stainless steel construction

  • Compatible with flip-off and tear-off caps

  • Minimal maintenance and operator-friendly

Applications:

  • Medium-scale injectable production

  • Pharmaceutical and biotechnology labs

  • Diagnostic reagent packaging


3. Multi-Head Rotary Vial Cap Sealing Machine

For high-volume industrial production, our multi-head rotary vial capping machines are unmatched.

Features:

  • Configurations: 4-head, 6-head, 8-head, and 12-head

  • Production speed: 120–400 vials per minute depending on configuration

  • Continuous rotary operation with Gradual Pressure Sealing (GPS)

  • Hermetic sealing with “No Vial – No Capping” system

  • Low particle generation for cleanroom compatibility

  • Compatible with 13mm, 20mm, and 32mm flip-off and tear-off caps

Applications:

  • Large-scale pharmaceutical injectable production

  • Vaccines and antibiotics packaging

  • Biologics, biosimilars, and clinical batch manufacturing


Advantages of Technogen Enterprise Vial Capping Machines

  • High Precision & Consistency: Ensures hermetic, wrinkle-free sealing

  • Tamper-Proof: Secure flip-off and tear-off caps

  • Flexible Production: From small batch semi-automatic to high-speed multi-head

  • GMP Compliance: Suitable for cleanrooms and isolators

  • User-Friendly & Low Maintenance: Quick changeover and adjustable sealing pressure

  • Durable Design: High-quality stainless steel construction


Expanded Add-On Features

Technogen Enterprise provides optional add-ons to enhance safety, automation, and quality:

  1. Toughened Glass or Acrylic Safety Cabinet

  2. Tower Light System for machine status

  3. Automatic Sealing Head Up/Down System

  4. Pneumatic Sealing Head with Viton Roller

  5. In-Feed Rejection System for defective stoppers

  6. Swing Conveyor at infeed side

  7. Vision Inspection System for cap and seal alignment

  8. Online Pneumatically Operated Product Rejection

  9. 21 CFR Part 11 Compliance for electronic records

  10. Vacuum-Assisted Rejection System for high-speed operations


Applications

  • Pharmaceuticals: Injectable drugs, antibiotics, vaccines

  • Biotechnology: Biologics and biosimilars

  • Clinical Research & Labs: Pilot and clinical trial batches

  • Diagnostics: Reagents and test kits

  • Veterinary: Animal vaccines and injectables


Why Choose Technogen Enterprise?

As a trusted vial capping machine manufacturer, supplier, and exporter, we offer:

  • Engineering Precision: Hermetic sealing with minimal downtime

  • Regulatory Compliance: cGMP, WHO, and USFDA standards

  • Custom Solutions: Machines tailored to production scale and vial sizes

  • Global Support: Installation, training, and spare parts service

  • Trusted Reputation: Serving pharmaceutical companies worldwide

With semi-automatic, automatic single-head, and multi-head machines, Technogen Enterprise ensures safe, efficient, and scalable vial sealing for all pharmaceutical production needs.

List of Vial Capping Machine

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Location
76, Gajanand Industrial EstateOpp. Devashray Arcad, Near Hathijan Circle, S. P. RING ROAD,
Ahmedabad - 382445
Gujarat (India)
MoTuWeThFrSaSu
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