In the modern pharmaceutical, nutraceutical, and veterinary industries, precision, speed, and reliability are essential for tablet and capsule packaging. Errors in counting or improper filling can result in significant product loss, regulatory issues, and customer dissatisfaction. To address these challenges, Technogen Enterprise, a leading manufacturer, supplier, and exporter, presents the Automatic Tablet Counting and Filling Machine – a state-of-the-art solution that combines advanced automation, user-centric design, and high precision.
This machine is engineered to meet the demanding requirements of production lines handling tablets, capsules, soft gels, and pills. Its modular design allows customization according to production volume, type of product, and container size, making it ideal for small, medium, and large-scale manufacturers worldwide.
Pharmaceutical and nutraceutical industries face stringent demands for accuracy, speed, and hygiene. Manual counting is not only slow but prone to errors, while conventional semi-automatic machines cannot meet the efficiency needs of modern production lines. High-speed automatic tablet counting and filling machines have become critical for:
Pharmaceutical Manufacturers: Ensuring exact dosage in tablets, capsules, and soft gels.
Nutraceutical Producers: Accurate counting of dietary supplements, vitamins, and herbal pills.
Veterinary Medicine: Reliable counting for pet medications.
Clinical Trials and Small-Batch Manufacturing: Precise counting and filling with minimum wastage.
By adopting advanced machines like Technogen’s Automatic Tablet Counting and Filling Machine, manufacturers can improve efficiency, reduce wastage, maintain GMP compliance, and meet regulatory requirements globally.
The Technogen Automatic Tablet Counting and Filling Machine features a compact monoblock structure that integrates both counting and filling operations in one streamlined system. It is fabricated from matt-finished AISI 304 stainless steel, ensuring hygiene, durability, and compliance with CGMP standards.
Key Components & Functionality:
The machine employs a vibration-based feeding system to move tablets, capsules, and soft gels to the counting channels. This system ensures:
Smooth and controlled flow of products.
Minimal collisions to reduce breakage.
Prevention of jamming, even with irregular-shaped pills.
Available in 8, 16, and optionally up to 32 channels, each counting track is optimized to:
Maintain gentle handling of products.
Ensure precise counting.
Accommodate different product shapes and sizes without change parts.
This interlock ensures zero wastage by stopping the counting and filling process if:
No bottle is present at the filling station.
The bottle is misaligned or empty.
Integrated reject mechanisms remove broken, irregular, or defective tablets automatically, maintaining high-quality standards without manual inspection.
The machine comes with advanced PLC controls and a 7-inch Delta HMI touchscreen, providing:
Real-time monitoring of production.
Recipe management for different tablet, capsule, and pill types.
Process control and data logging for traceability.
Even in dusty environments, counting remains precise thanks to built-in anti-dust sensors, ensuring minimal disruption to production.
Compact monoblock design integrating counting and filling for space efficiency.
Modular structure available in 8 to 32 channels for scalable production.
Ultra-precise counting with less than 1% variation, maintaining batch consistency.
CE-certified electronics with non-proprietary controls for reliability.
No change parts required when switching product sizes, minimizing downtime.
“No Bottle – No Count – No Fill” interlock for zero wastage.
Ultra-low noise operation () for operator comfort.
AISI 304 stainless steel conveyors for smooth transport; optional Delrin conveyors available.
Programmable filling range from 10–1000 units per bottle.
Advanced sorting mechanism to reject broken or irregular tablets automatically.
Intuitive Delta HMI 7-inch touchscreen with 3-tier user login system.
Handles round and flat bottles of glass, HDPE, PET, and LDPE.
Anti-dust sensors ensure reliable operation in high-dust environments.
| Feature | TGTCF–30 | TGTCF-60 |
|---|---|---|
| Direction | Left to Right | Left to Right |
| Production Rate | Up to 30–40 Bottles/Minute | Up to 60 Bottles/Minute |
| Counting Channels | 8 | 16 |
| Counting Range per Bottle | 10–1000 | 10–1000 |
| Tablet Size | 5–12 mm, irregular | 5–12 mm, irregular |
| Pill Size | 3–13 mm | 3–13 mm |
| Capsule Size | 0–5 | 0–5 |
| Container Size | Neck 25–45 mm, Body 39–65 mm, Height 39–245 mm | Neck 25–45 mm, Body 39–65 mm, Height 39–245 mm |
| Container Type | Glass, HDPE, PET, Plastic, LDPE – Round & Flat | Glass, HDPE, PET, Plastic, LDPE – Round & Flat |
| Power Requirement | 0.5 HP, 230V, 50Hz, 1 Phase | 1.5 HP, 230V, 50Hz, 1 Phase |
| Machine Dimensions (L x W x H) | 1200 x 960 x 1300 mm | 1650 x 1370 x 1510 mm |
Audit Trail Functionality: 21 CFR Part 11 compliant logging for regulatory traceability.
Toughened Glass Safety Cabinet: Protects operators while allowing clear visibility.
Validation Documentation Package: Includes DQ, IQ, and OQ protocols for audit readiness.
Optional conveyors and reject modules for customized production lines.
High-speed cameras for real-time defect detection (optional).
Remote monitoring and data collection for Industry 4.0 compatibility.
High Precision Counting: Ensures every bottle receives the exact quantity.
Reduced Wastage: Interlock system prevents overfilling or misfilling.
Scalable & Modular: Suitable for small to large production batches.
Hygienic & GMP Compliant: AISI 304 stainless steel construction maintains cleanliness.
Time-Saving: Automated process significantly reduces manual labor.
Reliable Operation: Anti-dust sensors and reject modules maintain uninterrupted production.
Cost-Efficient: Minimal change parts reduce downtime and maintenance costs.
Versatile: Handles tablets, capsules, soft gels, and irregular-shaped pills.
User-Friendly: Intuitive HMI ensures easy operation for trained operators.
Pharmaceutical Manufacturing: For tablets, capsules, soft gels, and multi-dose pills.
Nutraceutical Producers: For vitamins, herbal supplements, and dietary pills.
Veterinary Medicine: Accurate packaging for animal health products.
Clinical Trials & R&D Units: Reliable small-batch counting and filling.
Cosmetic Tablets & Nutritional Products: Ensures consistent product quality in decorative and functional pills.
Scenario Example:
A nutraceutical manufacturer packaging 60,000 vitamin bottles per day can reduce labor by 70% and maintain <1% deviation in pill count using Technogen’s 16-channel machine, drastically improving efficiency and reducing costs.
As a trusted manufacturer, supplier, and exporter, Technogen Enterprise provides:
Global Reach: Machines exported to over 30 countries.
Custom Solutions: Tailored configurations for specific product lines.
Compliance & Certification: GMP-compliant and CE-certified machines.
Comprehensive Support: Installation, training, validation, and documentation.
Engineering Excellence: In-house design, fabrication, and testing ensures reliability.
Durability & Long-Term ROI: High-quality materials and components reduce maintenance costs.
By choosing Technogen, companies gain a reliable partner for precision tablet counting and filling, ensuring compliance, efficiency, and superior production quality.
Perfect for high-speed production lines with minimal wastage.
Flexible modular design grows with production needs.
Integrates with existing packaging lines easily.
Real-time monitoring and logging for audits and compliance.
Enhances operator safety with interlocked doors and low-noise operation.
Promotes sustainability through reduced product wastage and energy efficiency.
Invest in the Technogen Automatic Tablet Counting and Filling Machine to streamline your packaging process, enhance production efficiency, and maintain regulatory compliance globally.
? Contact Technogen Enterprise today to get quotes, schedule a demo, or request technical assistance.
Welcome to Technogen Enterprise, your premier destination for high-quality, cost-effective semi-automatic tablet countin... Continue
