Technogen Enterprise, based in Ahmedabad, India, is a pioneer manufacturer and supplier of Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machines, delivering efficient and hygienic solutions for bulk mineral water packaging. This machine is specifically engineered to meet the growing demand for 20-liter jar packaging used in commercial and household drinking water distribution.
The Automatic 20 Liter Jar Rinsing Filling Capping Machine is designed as a compact monoblock system that integrates rinsing, filling, and capping operations into a single robust unit. With a production capacity of up to 120 jars per hour, the machine offers an ideal balance between performance, reliability, and operational simplicity for small to medium-scale mineral water bottling plants.
Manufactured in compliance with GMP norms, this machine ensures high standards of hygiene, safety, and product integrity. Its intelligent design minimizes human intervention while maintaining consistent filling accuracy and secure capping, making it a dependable solution for mineral water producers focused on quality and efficiency.
Machine Configuration and Working Concept
The machine follows a systematic and synchronized operational sequence to ensure smooth and contamination-free processing of 20-liter jars.
Empty jars are manually loaded onto the machine, where they move through dedicated stations for washing, filling, and capping. The integrated monoblock design ensures seamless transfer between stations without external handling, reducing the risk of contamination and improving overall process efficiency.
The right-to-left movement design ensures ergonomic operation and easy integration into existing plant layouts.
Rinsing System
The rinsing section is designed to thoroughly clean each jar before filling, ensuring complete removal of dust, residues, and microbial contaminants.
Three-stage washing process
Pure water wash for initial cleaning
Normal recycled water wash for effective dirt removal
Chlorine water wash for sanitization
“No Bottle – No Rinsing” system to avoid water wastage
Controlled washing cycle for consistent results
Filling System
The filling system is engineered for accurate and hygienic filling of mineral water into 20-liter jars.
Designed specifically for 20-liter jar filling
Integral “No Bottle – No Filling” mechanism
Controlled filling operation to avoid spillage
Food-grade contact parts made of AISI 316L stainless steel
Smooth filling flow to maintain water quality
Suitable for continuous operation
Capping System
The automatic capping system ensures secure sealing of jars, maintaining product safety during storage and transportation.
Fully automatic capping operation
Integrated vibrator bowl for cap storage and feeding
Cap chute for smooth cap transfer
Dedicated capping head unit for consistent torque
“No Bottle – No Capping” system to prevent cap wastage
Ensures leak-proof sealing
Salient Features
Compact footprint with GMP-compliant design
Monoblock construction combining rinsing, filling, and capping
Machine body made from PVC-coated AISI 304 stainless steel
All product contact parts manufactured from AISI 316L
Integrated “No Bottle – No Rinsing – No Filling – No Capping” system
Special SS slant conveyor belt to prevent jar sticking
Three-stage jar washing system
Automatic capping with vibrator bowl
CE-certified electrical and electronic components
Manual jar loading and unloading for operational simplicity
Low maintenance and easy cleaning design
Construction and Material of Build
The Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine is built to withstand continuous industrial use while maintaining strict hygiene standards.
Main machine structure fabricated from premium-grade PVC-coated AISI 304
Product contact parts manufactured from AISI 316L stainless steel
Smooth surface finish for easy cleaning
Corrosion-resistant construction
Rigid frame for vibration-free operation
Long service life with minimal maintenance
Control and Safety System
The machine is designed with safety and reliability in mind, ensuring smooth operation even in demanding environments.
CE-certified electrical components
Integrated safety interlocks
Reliable pump operation with controlled flow
Simple control architecture for easy operation
Designed to reduce operator dependency
Operational Advantages
Ensures hygienic mineral water packaging
Reduces manual handling and contamination risk
Consistent output of 120 jars per hour
Optimized water and cap usage
Easy to operate and maintain
Suitable for startups and growing bottling plants
Supports compliance with food and water safety standards
Add-On Feature
Acrylic safety cabinet for enhanced operator protection
Applications
Mineral water bottling plants
Bulk drinking water packaging units
Commercial water supply operations
Institutional water distribution systems
Industry Served
Mineral water bottling industry
Technical Specifications – Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine
| Parameter | Specification |
|---|---|
| Model Number | TGRFC-120JAM |
| Filling Speed | 120 Jars per Hour (20 Liter) |
| Design | Right to Left |
| Filling Range | 20 Liter |
| Jar Loading | Manual |
| Jar Unloading | Manual |
| Number of Stations | Washing, Filling, Capping |
| Washing Stages | 3 Stage (Pure Water, Recycled Water, Chlorine Wash) |
| Number of Pumps | 3 Nos |
| Power Consumption | 2 HP |
| Machine Construction | PVC Coated AISI 304, Contact Parts AISI 316L |
| Control Components | CE Certified |
| Machine Dimensions (L × W × H) | 2450 × 915 × 1900 mm |
| Operating Mode | Monoblock System |
Technogen Enterprise, Ahmedabad, India, continues to deliver dependable mineral water packaging solutions that combine hygienic design, reliable performance, and practical operation. The Automatic Mineral Water 20 Liter Jar Rinsing Filling Capping Machine is engineered to support consistent production, ensure water purity, and meet the operational needs of modern mineral water bottling plants seeking efficiency and long-term reliability.
