Technogen Enterprise is a trusted manufacturer, exporter and supplier of Automatic Respules Filling and Ultrasonic Sealing Machines in Ahmedabad, India, delivering technologically advanced solutions for pharmaceutical liquid packaging applications. This machine is engineered to perform accurate liquid filling followed by high-quality ultrasonic sealing of pre-formed open-top respules, ensuring leak-proof and contamination-free packaging.
Designed to meet the evolving requirements of pharmaceutical manufacturers, R&D laboratories, and formulation development centers, the machine offers a compact and modular structure suitable for pilot-scale production as well as controlled small-batch manufacturing. The integration of precision filling technology with ultrasonic sealing ensures consistent output quality while maintaining strict compliance with cGMP standards.
The Automatic Respules Filling and Ultrasonic Sealing Machine is ideally suited for filling inhalation solutions, sterile liquids, diagnostic samples, and other sensitive liquid formulations. Its flexible configuration allows seamless operation with minimal manual intervention while maintaining a high degree of accuracy and repeatability.
Fully automatic filling and ultrasonic sealing operation
Designed for pre-formed LDPE and LLDPE respules
Compact footprint suitable for limited production areas
Modular construction for easy upgrades and customization
High precision peristaltic pump filling system
Automatic sealing with clean and uniform finish
PLC-controlled operation with touchscreen HMI
Low noise operation suitable for cleanroom environments
Easy changeover and minimal maintenance requirements
Built for continuous and reliable pharmaceutical use
The filling system is engineered for precision, consistency, and product safety, making it ideal for pharmaceutical liquid formulations.
Peristaltic pump-based filling system
Single-head or multi-head configuration based on model
Adjustable fill volume range from 2 ml to 5 ml via PLC
Filling accuracy of ± 1 percent or better depending on viscosity
“No respule – no fill” logic to prevent product wastage
Product contact parts made from SS 316L and pharma-grade silicone tubing
Suitable for low to medium viscosity liquids
The ultrasonic sealing system ensures strong, uniform, and leak-proof sealing without generating excessive heat, making it ideal for sensitive pharmaceutical products.
Advanced ultrasonic sealing technology
Fully automatic sealing after completion of filling cycle
Clean edge finish with high seal integrity
Compatible with LDPE, LLDPE, and laminated films
PLC-controlled sealing time and energy parameters
Consistent seal quality across production batches
The machine is equipped with a modern control architecture that allows operators to monitor and control all critical process parameters efficiently.
PLC-based control system
Touchscreen HMI for easy operation and parameter setting
Real-time monitoring of filling and sealing cycles
Recipe management for different respule sizes
Fault indication and safety interlocks
User-friendly interface requiring minimal operator training
The Automatic Respules Filling and Ultrasonic Sealing Machine is constructed in accordance with pharmaceutical manufacturing standards to ensure durability, hygiene, and ease of cleaning.
Product contact parts manufactured from SS 316L
Frame and external panels made of SS 304 with matt finish
cGMP-compliant design
Smooth surfaces for easy cleaning and maintenance
Rigid construction for vibration-free operation
Designed for long service life in pharmaceutical environments
Pharmaceutical inhalation solutions
Sterile liquid formulations
Respiratory drug packaging
Diagnostic and laboratory samples
R&D and formulation development batches
Pilot-scale pharmaceutical production
Ensures precise dosing for critical liquid medications
Minimizes contamination risk through controlled sealing
Reduces material wastage with intelligent filling logic
Improves operational efficiency and batch consistency
Suitable for both development and small-scale production
Supports compliance with regulatory and quality standards
| Parameter | TGRFS-15 | TGRFS-50 |
|---|---|---|
| Filling Range | 2 – 5 ml | 2 – 5 ml |
| Filling Accuracy | ± 1% | ± 1% |
| Output (Approx.) | 5 – 12 respules/min depending upon human efficiency | 45 – 50 respules/min depending upon human efficiency |
| Number of Filling Heads | 1 (Single Head) | 5 |
| Pump Type | Peristaltic Pump | Peristaltic Pump |
| Sealing System | Ultrasonic Sealing | Ultrasonic Sealing |
| Respule Type | LDPE / LLDPE | LDPE / LLDPE |
| Power Supply | 230 V AC, 50 Hz, Single Phase | 230 V AC, 50 Hz, Single Phase |
| Air Supply | 6 bar Clean Dry Air | 6 bar Clean Dry Air |
| Control System | PLC + HMI | PLC + HMI |
| Construction | GMP Model, SS 304 / SS 316L | GMP Model, SS 304 / SS 316L |
| Machine Weight | Approx. 120 kg | Approx. 120 kg |
| Noise Level | < 70 dB | < 70 dB |
Technogen Enterprise, based in Ahmedabad, India, continues to support pharmaceutical manufacturers with reliable, precision-driven packaging solutions. The Automatic Respules Filling and Ultrasonic Sealing Machine reflects a commitment to engineering excellence, regulatory compliance, and customer-centric design. Manufacturers seeking consistent performance, hygienic construction, and dependable after-sales support will find this machine well-aligned with their production and quality objectives.
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